In a horrible market for gold, silver, copper, REE juniors, what can I say about Electra Battery Materials (TSX-v: ELBM) / (NASDAQ: ELBM) to grab one’s attention? Please consider that management, led by CEO Trent Mell is not sitting on its hands, Electra is moving forward on time and on budget.

On time & budget with an increasingly valuable, highly strategic, long-lived (50+ years!), tangible hard asset. Not a single asset, 15-20 year mine in Africa, Russia, China, Bolivia, Panama, Indonesia, but a rare Co refinery in safe Ontario, Canada, just hundreds of kms from one of the world’s most important EV markets.

Electra Battery Materials is 100% owner of a refining complex in NE Ontario, a facility that could produce 100% of N. America’s cobalt (“Co“) sulfate (up to 6,500 tonnes/yr.). Production is expected to start in 2H/27.  

The junior market is tough, but the strategic rationale at Electra remains intact. N. America has limited domestic refining capacity for battery-grade Co sulfate. Yet, demand for secure, responsibly-sourced critical minerals remains high for batteries, energy storage, national defense and advanced manufacturing.

Electra’s BMC is on a sizable industrial site that could (subject to more studies & investment capital) host other operations, most notably black mass recycling. Those initiatives are likely longer-term business. For now the main focus is Co sulfate.

In my opinion, the optionality of being able to expand into new cash flowing segments has tangible value. These segments, black mass in Ontario, and nickel refining in the USA (more on that later) — if deemed attractive and viable, are not 6-10 years away, more like 2-4 years.

CEO Mell has a lot of balls in the air, visiting the U.S. frequently, including to Washington D.C. to speak with U.S. gov’t officials, departments, agencies, etc. In the past month, there have been four updates, none of them game-changing, but all de-risking the upcoming commissioning of the facility.

On October 13th a non-binding term sheet with WMC Group was signed for a five-year partnership to finance Co feedstock purchases & sales. WMC would handle logistics, act as buyer and exclusive marketing agent for cobalt sulfate, and make a direct investment in Electra after definitive agreements are executed.

Although largely ignored by the market, this news is significant as it addresses a key hurdle, securing working capital and reliable feedstock, while establishing a reliable route to market. The proposed arrangement would facilitate working capital financing, and improve supply-chain certainty. SEXY? Nope. Important? Yep.

On Oct. 5th, the appointment of Garzon Duenas, with 30+ years’ processing/commissioning experience, as General Manager and commissioning lead. He will support targeted mechanical completion by mid-2027, and commercial production from 4Q/27 on. Please review his bio, a truly great addition to the team.

Importantly, on Sept. 16th, there was more news on preliminary engineering for a Phase 1 nickel (“Ni”) refinery targeting ~20,000 tonnes per year of contained Ni (cap-ex estimated at US$530–$675M). Financing, feedstock, off-take, permitting, and final site selection remain under careful study.

Phase 2 could add an additional 20,000 tonnes/year of capacity from recycled battery black mass, with Co, lithium & graphite byproducts.

Although the Ontario refinery remains by far the top priority, the fact that a meaningful amount of legwork is being done (dating back years), speaks volumes about this meaningful opportunity. This is a major undertaking. It will take years to plan, permit, fund, build, and commission.

This has been in the works since 2022 when Glencore, Talon Metals, and the Ontario/Federal governments studied building a Ni refinery next to the Co refinery. The latest U.S. engineering study builds on those 2022 efforts, which evaluated Ni-sulfate refining using different feedstocks. 

The newer (USA) project retains conventional hydro-metallurgical processing but changes the proposed location, and possibly the feedstock strategy & customer focus (U.S. Dept. of Defense? Dept. of Energy? Aerospace/Defense firms?) To be clear, Electra is getting no credit in its valuation for this corporate initiative.

I’m not suggesting it’s worth C$100s of millions, but arguably C$10s of millions (not company guidance, just my view). Again, why on earth would the Board keep pursuing this, in a difficult junior market, if there were not promising ongoing conversations behind the scenes?

Mr. Mell has said the Ni refinery would address a national-security supply-chain vulnerability. Without citing specific examples, Electra has participated in U.S. government & policy sessions on critical minerals and supply-chain resilience…

From the Sept. 16 the press release, quote “We are working with governments and potential commercial partners to establish the conditions for a competitive N. American nickel refinery serving industrial, military & battery customers.”

Potential markets include; battery, industrial, utility/data centers, military/defense & aerospace. The focus in the U.S. is on building relationships with policymakers, government agencies, strategic partners and other key stakeholders.

The proposed facility is an opportunity to leverage extensive expertise gained through the development of the Co refinery. Critical minerals have become a strategic priority for the U.S. The issue is no longer only about EVs, it’s about energy security, defense readiness, advanced manufacturing and economic security.

The U.S. is taking supply chain diversification seriously because processing capacity for many critical minerals remains highly concentrated offshore. From Electra’s perspective, that creates a very clear need for N. American refining infrastructure that can provide secure, transparent, long-term sustainable sources of battery materials.

Black mass recycling remains part of Electra’s longer-term strategy, but the cobalt refinery is the priority. Electra completed a Feasibility-level Class 3 engineering study for a modular battery recycling facility adjacent to the Ontario refinery, designed to recover lithium, Ni, Co, manganese & graphite.

The next phase involves further technical work to simulate commercial-scale throughput, supported in part by Natural Resources Canada. The strategic value is obvious, recovered Co could feed directly into the adjacent Co refinery, creating an integrated domestic battery materials loop.

Electra has a permitted facility approaching mechanical completion, a strategic customer in LG Energy Solution, and is backed by the Canadian and U.S. governments. It has a well defined, and possibly growing, role in N. America’s critical minerals supply chain.

Investors who wait for further de-risking may get more certainty, but could miss part of the value creation opportunity. It Electra’s market cap were C$250M+, that would be one thing. No, it’s ~C$75M (C$0.56/shr. Oct. 20th).

Value derived by construction progress, commissioning, commercial execution and future growth opportunities in black mass recycling & Ni refining is being entirely ignored. Electra is building strategic refining infrastructure at a time when N. America is actively trying to reduce reliance on offshore processing.

Look at rough indications of potential 2029 EBITDA potential in the above & below images… Readers should note that others are pursing hard asset facilities in Canada & the U.S., but not many. Most juniors are exploring or developing single-asset mining projects, most often 5-6+ years from production (if ever).

Admittedly, Electra Battery Materials remains a high risk junior developing one (and possibly more) strategic asset(s), but in very safe jurisdictions, and hopefully less than a year from initial cash flow. Compare that investment proposition to non-permitted, early-stage (pre-PEA, pre-maiden resource, pre-discovery!) projects in far less favorable places.

If one is bullish on Li-ion ion battery demand (yes, some from LFP batteries (no Co/Ni), it makes sense to take a closer look at Electra Battery Materials. One can make a good call on battery metals like Co/Ni, but miss out if a company runs into one of several risk factors that Electra simply doesn’t face.

Disclosures/disclaimers: The content of this article is for information only. Readers fully understand and agree that nothing contained herein, written by Peter Epstein of Epstein Research [ER], (together, [ER] ) about Electra Battery Materials, including but not limited to, commentary, opinions, views, assumptions, reported facts, calculations, etc. is not to be considered implicit or explicit investment advice. Nothing contained herein is a recommendation or solicitation to buy or sell any security. [ER] is not responsible under any circumstances for investment actions taken by the reader. [ER] has never been, and is not currently, a registered or licensed financial advisor or broker/dealer, investment advisor, stockbroker, trader, money manager, compliance or legal officer, and does not perform market-making activities. [ER] is not directly employed by any company, group, organization, party, or person. The shares of Electra Battery Materials are highly speculative, and not suitable for all investors. Readers understand and agree that investments in small-cap stocks can result in a 100% loss of invested funds. It is assumed and agreed upon by readers that they will consult with their own licensed or registered financial advisors before making investment decisions.

At the time this article was posted, Electra Battery Materials was an advertiser on [ER] and Peter Epstein owned shares in the company.

Readers understand and agree that they must conduct due diligence above and beyond reading this article. While the author believes he’s diligent in screening out companies that, for any reason whatsoever, are unattractive investment opportunities, he cannot guarantee that his efforts will (or have been) successful. [ER] is not responsible for any perceived, or actual, errors including, but not limited to, commentary, opinions, views, assumptions, reported facts & financial calculations, or for the completeness of this article or future content. [ER] is not expected or required to subsequently follow or cover events & news, or write about any particular company or topic. [ER] is not an expert in any company, industry sector, or investment topic.